The RFID implementation has provided the customer with a 100% legal compliance of the regulations as well as full control over end-to-end production and delivery process of each asset at any given time, from factory to farm. (Image: Turck Vilant)

Turck Vilant Success Story: Big Bag on Track with RFID

Legal Compliance and Streamlined Supply Chain in Fertizler Production!

Chemicals transported in Big Bags need to comply with global traceability requirements as well as legal obligations. These directives (such as GMP, FEEM and EU Directive 2008/43/EG) require visibility and traceability of the supply chain of fertilizers, food&feed grade as well as industrial products. Challenged by manual and partly inconsistent supply chain processes, our customer needed a system less prone for human error.

This chemical company worked together with Turck Vilant Systems in the implementation of a more technology-enabled operating model and introduced the use of RFID instead of barcodes, which are cumbersome to identify by sight. Using RFID enables the company to trace the origin as well as the content of each individual Big Bag.

RFID Powering Up the System

Our customer, realizing that many supply chain tasks such as handling of big bags, package loss and manual tracking were likely to result in errors, decided investigated potential technologies that would help prevent errors. RFID as a technology was chosen as it is easy to apply to Big Bags, allows automatic identification of individual items, yet requires no line-of-sight and offered a reliable system.

The end of each production line has been equipped to encode RFID tags to Big Bags. This automatically matches the RFID tag with the content of the Big Bag as well as manufacturing batch information. Furthermore, payloaders, forklift trucks and tractors are equipped with RFID readers.

What's on the Fork?

Forklift trucks and payloaders are equipped with RFID equipment and software developed especially for forklift use. The smart algorythms detect for example which Big Bags are currently held on the fork of a forklift truck when they are moved around the company estate for warehousing purposes.

Furthermore as the Big Bags are loaded for transport, again the smart algorythms are used to identify just the Big Bags that are shipped to customers, ensuring their traceability at this stage too.

Full Control Over Delivery Process

The RFID implementation has provided our customer with a 100% legal compliance of the regulations as well as full control over end-to-end production and delivery process of each asset at any given time, from factory to farm. This chemical company can now can easily track, trace and if necessary, call-back individual big bags.

Questions on RFID?

With more than 15 years of experience we are the ones to kick start your RFID project. Don’t hesitate to contact us!

Heiko Tiedmann
Heiko Tiedmann
Business Development Director
Frankfurt am Main, Germany
Jessica Säilä
Jessica Säilä
Marketing Manager
Espoo, Finland
Martti Pinomaa
Martti Pinomaa
Business Development Manager Benelux & East Europe
Frankfurt am Main, Germany
Sami Oksanen
Sami Oksanen
Director, Global Sales and Marketing
Espoo, Finland
Cookies are necessary to provide you with our services. By continuing your visit on the website, you consent to the use of cookies.
More information Ok